Kelly Read online

Page 6


  A wheel and tire were found in the ocean, but the flyers and the aircraft never were. It was a loss to aviation and a personal loss to me. Many years later, I was to receive an award from the Royal Australian Aeronautical Society for my work with Kingsford-Smith.

  Col. Roscoe Turner, dapper always in puttees and boots or impeccably tailored suit and bowler, may have been the most colorful of that early group. He had been a lieutenant in the Air Service during World War I, was an officer in the Civil Air Patrol, holder of the DFC, both the Thompson and Harmon Trophies, a winner of Bendix and National Air Races, and a barnstormer and stunt pilot. He flew his Air Express to the factory accompanied by his mascot, Gilmore, a lion.

  He had acquired Gilmore as a cub and named him for his sponsor, Gilmore Oil Company. Now Gilmore was a very nice lion, and used to roam the factory at will, but he got to be darned big and potentially dangerous. He must have weighed several hundred pounds, and Turner kept him on a chain during visits to the factory. But once he got loose and chased Althea up the stairs of the main office building before Turner could recapture him. The lion was just playful, but at 400 pounds!

  Other early pilots? They were in and out of the plant frequently—Charles and Anne Lindbergh, Laura Ingalls, and Ruth Nichols. There was no security problem at the plant then. Aircraft owners and visitors just walked right in.

  The only woman pilot with whom I worked aside from Amelia was Laura Ingalls. The two women could not have been more different. Laura had an Orion fitted with wingtip fuel tanks and other modifications for flying cross-country and setting speed and distance records. She did, in both directions, in 1935. She also had a Lockheed Air Express in which she had made a 17,000-mile solo tour of South America a year earlier—the longest trip by a woman and the first for a woman around that continent and over the Andes. She was a neighbor of ours—Althea’s and mine—on Country Club Drive in Burbank, and I worked with her on her Orion.

  Laura spent a lot of time at the factory inspecting her airplane and was a stickler for detail. But she had one annoying habit. She would quiz the mechanic about the airplane’s performance, and ask me how to change a spark plug. She crosschecked on everything with everyone.

  Col. Charles A. Lindbergh flew an early polar route survey for Pan American Airways in 1933 in an early Lockheed Sirius modified with pontoons. I did not work with him on this plane, a project handled by Jimmy Gerschler. I did not meet the Lindberghs until many years later.

  Lindy encountered terrible flying conditions—fog, ice, and generally bad weather. Landings were dangerous when the lakes were iced over and he had to set down on the ocean. The survey didn’t result in an immediate commercial polar route, but it did inspire Anne’s book, North to the Orient.

  On the occasion of a banquet in Beverly Hills many years later, attended by the Lindberghs and Althea and me, I discovered that my dinner partner would be Anne. She is a serious writer in her own right, a sensitive poet, and a concerned advocate for aviation. After we had covered our mutual flying interests, including incidents from their long-range flight in the Lockheed seaplane, we got around to discussion of what issues we thought were really important in life. When she asked what they were for me, and I told her, she agreed. They are, if you are interested:

  1. Belief in God. When you’re in a difficult situation, ill, or in danger, and wonder if you’re going to make it through to the next morning, your faith is one of the most important thoughts that will sustain you.

  2. Health. Without it, one cannot be truly happy. It certainly has been important in my life.

  3. Purpose. We must have a purpose in life, doing something we want to do and doing it well. This will provide the necessities—security, money, and rewards of other sorts.

  4. A wife or husband who loves and understands you.

  5. Respect of the people for whom you work and who work for you.

  That pretty well sums up my philosophy of living, and I was glad to have the concurrence of such a person as Anne Lindbergh.

  7

  A Family of Aircraft

  THE ORIGINAL LOCKHEED ELECTRA begat a line of characteristically twin-tailed commercial transports. The first of these was the Model 12, followed by the Model 14 and an advanced experimental model—one of a kind—the XC-35, which won for the U.S. Army Air Corps the Collier Trophy for pioneering high-altitude flight. The Model 14 led to Lockheed’s first airplane for World War II.

  The Electra became a very successful airplane—with the airlines, military, and private customers.

  It was comfortable, carrying five persons on each side of the aisle, and had a roomy cockpit for pilot and copilot. It was the first airplane with an all-metal surface to go into production in the United States. And it was fast—190 miles an hour cruising speed.

  The first derivative was a smaller version, Electra Jr., or the Model 12, for customers who didn’t need or couldn’t afford the Model 10’s capacity and performance. It carried only six passengers, was somewhat faster at 206 miles-an-hour cruising speed, and, at $40,000, cost $10,000 less. Introduced in 1934, it set a number of new world speed marks for transports. Production didn’t halt until 1942, and then only because facilities were needed for military projects.

  Next came the Model 14 Super Electra—and it was. It had the latest advances in everything to do with aircraft design and manufacture. When it first flew in 1937, it was the fastest, at 237 miles an hour cruising speed, 257 top speed, of any commercial transport in the United States. It beat the DC-3’s flying time from Los Angeles to New York City by four hours.

  It used the newest Wright Cyclone engines, the newest and strongest aluminum alloy then available, a new Plexiglass for windows. And it had two totally new innovations: the Lockheed-Fowler flap which significantly increased wing area for takeoff and landing, and to direct airflow, “letterbox slots,” so-called because that’s what they resembled.

  The third Electra derivative was developed in secrecy for the U.S. Army Air Corps. The XC-35 was the world’s first successful pressurized substratospheric plane.

  Wiley Post’s work in 1935, with his pressure suit and supercharged engine, had proved that man and machine could operate above 30,000 feet.

  That next year, the Army Air Corps gave Lockheed a contract to modify an Electra cabin to hold air pressure—a 10-pound-per-square-inch differential between inside and outside. The extra weight required to strengthen the cabin was 1,486 pounds. The XC-35 flew and was delivered to the Air Corps in 1937, and won the Collier Trophy for having made the most valuable contribution to aircraft development during that year.

  My own experiences with high-altitude flight began with Wiley Post, but another involvement during Electra flight testing with our chief test pilot, Marshall Headle, led me to direct my attention very early to this field. We needed to demonstrate to the Brazilian government that the airplane it had purchased could climb to an altitude of 23,000 feet. And they wanted proof, not just the word of a flight test engineer or pilot. They required that we fly to that altitude with a sealed barograph, an instrument that automatically records barometric pressure.

  At that time, the prevailing opinion was that you should not breathe any more oxygen than necessary at altitude because of the threat of oxygen poisoning. And, of course, all we had to breathe with was a cigarette holder connected to an oxygen line. It took us three flights before we reached the altitude requirement. We’d climb and climb and not make it. Finally we changed airspeeds and some other factors and managed to reach the desired altitude.

  But when we landed, I felt so ill that someone had to drive me home. I literally fell onto the bed and practically had to hold on to keep from falling off. I was really, really sick. It was a frightening experience, and sparked my continuing interest in oxygen systems, pressure suits, and pressure cabins from that day to this. I’ve had ample opportunity since, in the light of later developments, to respect those early pioneering tests of Wiley and others.

  Some of our other test equip
ment in those days was as primitive as that cigarette-holder oxygen system. But it worked. To determine the drag of the tail wheel in flight tests on the Model 12A, I rigged a standard fish-market scale to the wheel and strut—just in front. The drag force would register on the scale by causing the arm to move. In this case, it showed that the drag was not important enough that we need make the gear retractable.

  The first flight of the Model 14 was one I won’t forget. Marshall Headle was pilot and I was flight engineer, having worked on design of the new wing flaps and a good deal of the rest of the airplane. It was an important flight. No one had been able to put the Fowler flaps on a commercial airplane successfully. They weren’t the usual wing flap that was lowered to act as an air brake. They slid backward out of the wing and added effectively to wing area, allowing a large wing for landing and takeoff control and a small wing for speed in flight.

  Lockheed didn’t yet have its own wind tunnel, but I had run a great many tests at California Institute of Technology (Cal Tech) in Pasadena, where Lockheed and six other aeronautical companies would rent tunnel time. I had set the design conditions for installation of the flaps in the airplane and was confident that I knew something about it.

  We took off from the old runway behind the factory, and when we got to altitude and started to lower the flaps for the first time to test their operation, there was a “bang.” The flaps went all the way down and we couldn’t raise them. We had lost hydraulic pressure in the system—not a serious defect but critical at the moment. We experimented with different approaches to getting the airplane back on the ground and discovered that the slower we flew the more the flaps came up. Not too healthy a situation for a landing—at least, not with the limited runway length we had.

  But I happened to recall, fortunately, that at about a 20 percent flap setting there was a bend in the flap tracks that would stop the flaps. So we went on in for a landing with flaps free; and as we slowed and they came to that 20 percent setting, they held that position and we landed safely. Most of our Lockheed aircraft now have triple or quadruple redundancy in hydraulic as well as other key systems.

  At the time of the Model 14 flight test program, I still hadn’t learned my lesson about not taking on more than I was authorized to do. We had a lot of work to complete and I wanted to get on with it. On one Sunday when our chief pilot Headle wasn’t available, I prevailed on another pilot, “Mac” McCloud, to fly the plane while I went along as flight engineer. He was a licensed pilot but hadn’t been checked out in that airplane by a qualified pilot.

  I had no license to fly the airplane, but I knew very well how to fly it since I’d been on every flight from the first. I gave him takeoff speeds, direction on handling the flaps, and power settings for the engines. If all had gone well, no one would have known about our unofficial status.

  The flight itself went off just fine. I gave directions for landing—hold up the tail, put the nose gear down first, then let the tail settle. The landing also was fine until we got about 800 to 1,000 feet down the runway. The airplane suddenly yawed to the right and ended up going sideways. I looked out my side of the cockpit and there, sticking up through the right wing was the main landing gear strut! Migawd, I thought, here I’ve taken an airplane, checked out a pilot illegally, and wrecked the plane. There goes my job.

  But when the inspectors checked they found that, instead of six bolts holding the landing gear, only three had been installed when it was signed off by inspection. McCloud and I were in the clear.

  A very, very serious danger in those days was icing, because few airplanes could provide enough heated air for the carburetor to prevent ice formation in it. And with ice in the carburetor, the engines would lose so much power that you were in real trouble even if they didn’t die completely.

  For the first time, with the Model 14 we had available a carburetor designed to correct that—the Chandler-Evans non-icing carburetor. We decided to incorporate it in the airplane. Fortunately, we didn’t rely on it solely.

  One of the tests that had to be passed before the aircraft could be certificated with this modification by the CAA—now the Federal Aviation Administration—was performance in icing conditions. The local CAA inspector, Lester Holoubek, was aboard to see how the new carburetor operated on one flight out of Mines Field. We had to fly up through about 3,000 feet of heavy undercast and had just broken clear for another 1,000 feet when the left engine gave a few hiccups and quit. It wasn’t long before the right engine slowed and gave every evidence that it would follow suit.

  It was a scary situation, especially since we couldn’t see the airport and knew that we had 3,000 feet of icy clouds to drop through on the way down—with the CAA inspector aboard. But we had not relied totally on the new carburetor and had provided for alcohol injection, too. We turned on a small, hand-operated pump and quickly dissolved the ice before we had descended below 1,500 feet. The engines operated again and we were able to maneuver down out of the overcast and land. We found we not only had a problem with the non-icing carburetor but with the CAA inspector, who decided—quite rightly—that if we were going to fly with that carburetor, we had to prove it with a lot more flying in icing conditions.

  The problem was compounded when about that time one of Northwest Airlines’s Model 14s, flying between Seattle and Minneapolis-St. Paul in icing conditions, crashed near Bozeman, Mont. The cause of the crash, of course, wasn’t immediately known. I was on the investigating team and joined in inspecting the wreckage.

  It was apparent immediately that the two vertical tails were not on the airplane—they were just gone. Absence of the tails, of course, would lead the airplane into a very unstable flight regime and inevitable crash. Heavy snow was on the ground and we accepted the offer of the Bozeman ski club to hunt for the missing tail pieces. I even joined the search on skis one time—profiting by my boyhood experience in the winters of northern Michigan.

  When the tail was found and brought to the accident investigation center, the rudder was missing completely. Just the control to the rudder tab was hanging there, with nothing behind the hingeline.

  The regulatory agencies immediately imposed requirements for lead balances on both vertical tails above and below the horizontal stabilizer as well as some other specific changes.

  But I wondered if we weren’t overlooking something. I had seen the tab control, the ball bearing that is supposed to keep the tab in proper position as the rudder turns left or right. The bearing had been broken and there were no balls in it. The whole center race—the track the ball bearings ride in—was gone. And so was the tab—the movable trailing edge of the tail rudder.

  Back at the plant, I convinced Hibbard and others that we should run a tunnel test on a full-scale vertical tail and find out what conditions would cause flutter. We built our own wind tunnel in 1939, the first sophisticated one in private industry. But at that time we were able to use the Guggenheim wind tunnel at Cal Tech under the distinguished Dr. Theodore von Kármán and Dr. Clark B. Millikan. The test section was a cylinder ten feet in diameter, obviously a very difficult space in which to work when changing models, but the tunnel had enough capability to exceed by far the speed at which the Northwest aircraft was cruising when it was lost.

  That tail wouldn’t flutter in the wind tunnel no matter what we did. But then we disconnected the tab, simulating the broken bearing, and immediately the rudder blew off the tail assembly. We went ahead with the lead balances decreed by the CAA; but the real cause of the accident in my opinion was that someone, a mechanic on the production line or in the airline’s overhaul shops had not held the bearing properly when he adjusted the tab setting and had cracked the race but not broken it completely. The break occurred later in rough air and caused immediate violent flutter. I had never seen such violent flutter as with the simulated condition in our wind tunnel.

  We still had to conduct 50 hours of flying in icing and rough weather to satisfy CAA conditions. And it had to be in the same air corrido
r where the plane had been lost. So Headle, Holoubek, and I headed for Minnesota. We stayed on the ground when the weather was nice and everyone else was flying, and took off in the worst of it.

  We would fly into the roughest air we could find to prove stability of the aircraft, and in the worst icing conditions to prove the new non-icing carburetor. We’d have two to four inches of ice on other parts of the airplane, but the engines kept running. On one of our most exciting flights, we collected so much ice in just four minutes that with both engines on full power our indicated airspeed was just 90 miles an hour. And we landed with full power on.

  I was so impressed with the rapidity with which ice can build up and its severe effect on aerodynamics and control that I was prompted to write one of my first technical papers on the subject for the benefit of others. (“Wing Loading, Icing and Associated Aspects of Modern Transport Design,” Journal of the Aeronautical Sciences, December 1940). To this day, the only thing I fear more than ice is hail. A separate icing wind tunnel later was built as another research facility at Lockheed. Pilots who haven’t experienced it do not realize that it takes damned little ice to cause a horrible crash.

  Another little detail we had to prove was that the control cables would not go so slack because of the low temperatures that they would allow flutter under certain conditions. To do this we had to measure elevator cable tension, and the only place to reach the cable was by removing the toilet and reaching down through that space to attach a tensiometer. This was Holoubek’s job as inspector. One day while he was checking this instrumentation, we hit a particularly severe bump. I still can see his feet sticking up through the opening as he yelled for help to get out of there.

  The Model 14 had so much power with those new Wright-Cyclone engines that this actually produced a problem. With so much of the inboard wing in the propeller slip stream, it was almost impossible with power on in flight to stall the middle of the wing. So the wing, if it stalled, would stall—that is, lose lift—on the outboard end near the aileron, the trailing edge flap used for lateral control. This was not good, especially if one wing tip stalled before the other. It would cause the plane to roll badly.